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Facial bars

French green clay facial bar

Three bars of soft sage green clay soap beside a dish of green clay powder and a small cruet of avocado oil on a dusty pink backdrop

A palm-free face bar coloured a soft sage green with French green clay, with avocado oil and shea butter for a creamy lather. It is unscented, and coconut is held to a fifth of the oils, so it suits faces and anyone who prefers soap without fragrance.

Skill
Beginner
Method
Cold process
Batch
1000 g of oils about 1473 g of batter
Hands-on
1 h 10 min
Cure
6 weeks
Gel phase
Either way gel or not, both work
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What you need

For 1000 g of oils, which fills a 1.5 litre loaf mould. Weigh everything, liquids included.

Olive Oil · 35.0 % 350 g 12.35 oz
Coconut Oil · 20.0 % 200 g 7.05 oz
Avocado Oil · 20.0 % 200 g 7.05 oz
Shea Butter · 20.0 % 200 g 7.05 oz
Castor Oil · 5.0 % 50 g 1.76 oz
Sodium hydroxide (NaOH) · the lye, 100 % pure 134.4 g 4.74 oz
Distilled water · 239 g for a 36 % lye solution, 75 g set aside 313.6 g 11.06 oz
French green clay · 2 tbsp, whisked into 75 g of water held back from the recipe's water 25 g 0.88 oz
Superfat
6 %
Temperatures
Oils and lye solution each at 32 to 38 °C (90 to 100 °F)

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Method

  1. Get ready

    Open a window, put on splash goggles, nitrile gloves and long sleeves, and line or set out a 1.5 litre loaf mould. Wear a dust mask while you measure the clay.
  2. Weigh everything

    Weigh 200 g coconut oil and 200 g shea butter into the pot, and 350 g olive oil, 200 g avocado oil and 50 g castor oil into a jug. Weigh 313.6 g distilled water into the lye jug and pour 75 g of it into a bowl for the clay, then weigh 134.4 g sodium hydroxide last, into a dry container.
  3. Make the lye solution

    At an open window or under the extractor fan, pour the sodium hydroxide slowly into the water left in the lye jug, never the water onto the lye, and stir until clear. With less water it runs hotter than usual, so keep your face away and leave it to cool, labelled and out of reach.
  4. Mix the clay slurry

    Whisk 25 g (about 2 tbsp) French green clay into the 75 g of held-back water until smooth, with no dry lumps. Leave it to soak while the lye cools, and whisk it again just before you use it.
  5. Melt the fats

    Melt the coconut oil and shea butter on the lowest heat, then pour in the olive, avocado and castor oils. Let the oils and the lye solution each come to 32 to 38 °C (90 to 100 °F); keep the oils clear, with no cloudy specks of shea.
  6. Blend to light trace

    Pour the lye solution into the oils down the shaft of the stick blender, then pulse for a few seconds at a time, stirring between pulses, until the batter reaches light trace: thin custard that holds a faint drizzled line for a moment.
  7. Add the clay

    Pour in the clay slurry and whisk it through by hand, then give two or three short pulses until the colour is even. Clay drinks water and thickens the batter, so pour straight away.
  8. Pour and cover

    Pour into the mould, scraping the pot clean, and tap the mould on the worktop to release air bubbles. Cover it with its lid or a board; gel phase deepens the green a little, and the bar is just as good either way.
  9. Clean up

    With your gloves still on, wipe the batter off the pot and tools with paper towels into the bin, then wash everything in hot soapy water.
  10. Unmould and cut

    After about two days, when the loaf is firm to a pressed finger and has pulled away from the sides, put your gloves back on, unmould it and cut it into bars about 2.5 cm (1 in) thick.
  11. Cure

    Stand the bars on edge on a rack, a finger's width apart, somewhere dry and out of the sun, for six weeks, turning them every few days.

Tips

  • For a body bar, 20 g peppermint essential oil (2 % of the oils), stirred in at light trace before the clay, suits the green. Leave it out of a bar meant for the face, where menthol can sting the eyes.
  • Mix the clay slurry on the day you soap. Wet clay can grow mould, so don't make it ahead and store it.
  • Buy cosmetic-grade clay, not craft or pottery clay. Its colour comes from iron-bearing minerals, so the sage green holds through the cure where plant greens such as spirulina fade.

Why make it

A face bar for people who would rather use a soap than a cleanser from a tube. Coconut is held to a fifth of the oils, so it cleanses gently, 14 on our scale, with avocado oil and shea butter for a creamy lather, and it is unscented, in line with the dermatologists' advice to wash the face with a gentle cleanser. French green clay gives the soft sage colour. Tradition and the spa trade credit green clay with suiting oily skin; cosmetic safety reviewers class clays as absorbents and bulking agents, and there is no good evidence that a spoonful in a rinse-off soap does more than colour it and, makers find, give the lather some slip. Any soap is alkaline, so if your face feels tight afterwards, use it less often.

Sources

What tradition, makers' experience and research say about soaps like this, each labelled for what it is. It is not medical advice, and no soap treats a skin condition: if you have one, ask a doctor or pharmacist.

What the numbers say

  • Lauric acid 9.8 %
  • Myristic acid 3.8 %
  • Palmitic acid 10.4 %
  • Stearic acid 10.6 %
  • Ricinoleic acid 4.4 %
  • Oleic acid 47.7 %
  • Linoleic acid 8.7 %
  • Other 5.3 %

Saturated : unsaturated 37 : 63

Hardness 35 29–54
Cleansing 14 12–22
Conditioning 62 44–69
Bubbly lather 18 14–46
Creamy lather 25 16–48

Computed from the fatty acids of the fats above. The bands are what the craft has settled on, not chemistry — a bar outside one is not wrong.

From the guides

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Where these proportions come from

Our own formulation: a palm-free face bar with a fifth each of coconut oil, avocado oil and shea butter, olive oil for mildness and a little castor oil for lather, at a 6 % superfat. The water is raised to a 30 % lye solution so that the clay's slurry can come out of it without leaving the lye solution too strong.

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