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Everyday bars

Lemon, annatto and cocoa linear swirl bar

Square soap bars cut from a slab, their tops swirled in orange, cocoa brown and cream S-curves flecked with lemon zest, beside a halved lemon, annatto seeds and cocoa powder on a blue backdrop

A palm-free bar made with fresh lemon juice and zest, split into annatto orange, cocoa brown and cream and drawn into a linear swirl across a slab. Gelled for the richest colour, and scented with bergamot and litsea.

Skill
Intermediate
Method
Cold process
Batch
1000 g of oils about 1497 g of batter
Hands-on
1 h 30 min
Cure
6 weeks
Gel phase
Yes insulate the mould
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What you need

For 1000 g of oils, which fills a 20 cm (8 in) square slab mould at least 4.5 cm deep. Weigh everything, liquids included.

Olive Oil · 28.0 % 280 g 9.88 oz
Coconut Oil · 22.0 % 220 g 7.76 oz
Rice Bran Oil · 16.0 % 160 g 5.64 oz
Almond Oil · 14.0 % 140 g 4.94 oz
Shea Butter · 12.0 % 120 g 4.23 oz
Cocoa Butter · 8.0 % 80 g 2.82 oz
Sodium hydroxide (NaOH) · the lye, 100 % pure 140.3 g 4.95 oz
Distilled water · for a 36 % lye solution 252.1 g 8.89 oz
Lemon juice, fresh and strained · from about 2 lemons, at room temperature; part of the recipe's water, and the lye is raised for its citric acid 60 g 2.12 oz
Lemon zest, finely grated · the yellow part only, stirred into the juice 6 g 0.21 oz
Annatto seed · 1 tsp, infused ahead in 20 g of extra sweet almond oil and strained; 15 g of that oil goes into the orange jug as part of the recipe's almond oil 2.1 g 0.07 oz
Cocoa powder, unsweetened · 2 tsp, brown jug only, dispersed in 15 g of the recipe's sweet almond oil 3.6 g 0.13 oz
Titanium dioxide · 1 tsp, white jug only, dispersed in 15 g of the recipe's sweet almond oil 4.7 g 0.17 oz
Sweet almond oil for the annatto infusion · extra to the recipe's; 15 g of the strained oil goes into the orange jug as part of the recipe's almond oil 20 g 0.71 oz
Isopropyl alcohol, 91 % or stronger, in a spray bottle · a light mist over the top against soda ash, well away from any flame 30 ml
Bergamot oil · 1.5 % of the oils, at trace 15 g 0.53 oz
Litsea oil (May Chang) · 1.5 % of the oils, at trace 15 g 0.53 oz
Superfat
5 %
Temperatures
Oils and lye solution at 41 to 43 °C (105 to 110 °F), the lemon juice at room temperature

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Method

  1. Infuse the annatto ahead

    A day or more before, put the teaspoon of annatto seeds in a small jar with 20 g of sweet almond oil, extra to the recipe's. Stand the jar in a pan of hot water on the lowest heat for 4 hours with a thermometer in the oil, holding it at about 49 °C (120 °F): above about 54 °C (130 °F) the seeds scorch. Never heat it over a direct flame or leave it unattended, and strain it through fine cloth.
  2. Get ready

    Put on goggles, gloves and long sleeves and open a window. Line the slab mould and set it level where it can stay for a day, with three spouted jugs, a whisk and a chopstick in reach.
  3. Prepare the lemon

    Squeeze and strain the juice of about 2 lemons and weigh 60 g of it. Finely grate the yellow zest of one, about 6 g, and stir it into the juice. Keep it at room temperature: cold juice would chill the cocoa butter and thicken the batter early.
  4. Set out each jug's oil

    Weigh 125 g of sweet almond oil instead of the full 140 g, because 15 g of the annatto oil stands in for the rest; put that 15 g in the orange jug. From the 125 g, stir the cocoa into 15 g in the brown jug and the titanium dioxide into 15 g in the white jug, until a smear on a white plate shows no grains.
  5. Make the lye solution

    Where the air moves, pour the 140.3 g of sodium hydroxide slowly into the 252.1 g of water, never the reverse, and stir until clear; the lemon juice brings the rest of the recipe's water. Leave it labelled and out of reach to cool to 41 to 43 °C (105 to 110 °F).
  6. Melt and scent the oils

    Melt the coconut oil, cocoa butter and shea butter gently, add the olive and rice bran oils and the rest of the almond oil, and keep them at 41 to 43 °C (105 to 110 °F) while they stay clear. Stir in the bergamot and litsea oils.
  7. Blend to thin trace

    Pour the lye solution in down the blender shaft, tap out trapped air, and blend in short pulses only until the batter is smooth and just starting to thicken, like single cream.
  8. Add the lemon

    Pour in the juice and zest and pulse a few times until they disappear into the batter. It turns a warm yellow.
  9. Split into thirds

    Pour about 480 g of batter into each jug and whisk each one smooth: orange, brown and cream.
  10. Pour S-curves

    Pour loose S-shaped ribbons of each colour across the bottom of the mould, some thick and some thin, until about half of each jug is used.
  11. Pour lines

    Pour the rest in thin lines from one side of the mould to the other, all running the same way and changing colour each time, until the surface is covered.
  12. Swirl across the lines

    Push a chopstick to the bottom at one corner and draw it back and forth across the lines in S-curves, working along them to the far side.
  13. Swirl along the lines

    Go back to the starting corner and draw the chopstick in long S-curves along the lines this time, working across to the other side. Stop there: more passes blur the colours.
  14. Cover so it gels

    Tap the mould, mist the top lightly with isopropyl alcohol against soda ash, away from any flame, then cover it with a board and a towel, two if the room is below about 24 °C (75 °F), and leave it for a day. The cocoa needs a full gel to turn a rich brown, and the other colours come out brighter for it.
  15. Unmould and cut

    Unmould with gloves on after 2 days, once firm, and cut the slab into 12 bars, three strips one way and four the other.
  16. Cure

    Stand the bars on edge with air between them, out of direct sun, for 6 weeks, turning them every few days.

Tips

  • Lemon juice is nearly 5 % citric acid, which uses up lye, so the weighing list carries a little more sodium hydroxide than the oils alone need. If you leave the juice out, take it out in the calculator too, so the lye comes down with it.
  • Litsea is what keeps the lemon scent; bergamot is bright on the day and fades. Faiola's blend ran to more than 7 % of the oils; at 3 % it is still clearly lemony, and litsea stays well inside its IFRA limit of about 1.7 % of the bar.
  • Grate only the yellow zest, as fine as you can: coarse pieces scratch.
  • If the batter thickens before the lines go on, spoon the rest over in dollops and make only the second pass with the chopstick. The swirl comes out broader, not spoiled.

Why make it

Make this one for the look: three natural colours drawn into fine lines across a slab, and a good way to practise a linear swirl. Underneath is a gentle everyday bar, cleansing 15 and conditioning 60 on our scale, with shea and cocoa butter to keep it firm, which suits normal to dry skin and daily washing. Lemon juice is about 5 % citric acid (Penniston et al.), which the lye neutralises, so the calculator adds a little sodium hydroxide for it; the zest leaves fine yellow flecks. Lemon's own smell fades in soap, which is why litsea carries the scent. Annatto, the seed that colours Red Leicester cheese, gives the orange, and cocoa a brown that deepens with gel. The colours and the lemon are there for pleasure: in a rinse-off bar they do nothing a mild soap does not.

What tradition, makers' experience and research say about soaps like this, each labelled for what it is. It is not medical advice, and no soap treats a skin condition: if you have one, ask a doctor or pharmacist.

What the numbers say

  • Lauric acid 10.8 %
  • Myristic acid 4.3 %
  • Palmitic acid 12.2 %
  • Stearic acid 9.8 %
  • Oleic acid 46.0 %
  • Linoleic acid 13.3 %
  • Other 4.5 %

Saturated : unsaturated 40 : 60

Hardness 37 29–54
Cleansing 15 12–22
Conditioning 60 44–69
Bubbly lather 15 14–46
Creamy lather 22 16–48

Computed from the fatty acids of the fats above. The bands are what the craft has settled on, not chemistry — a bar outside one is not wrong.

From the guides

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Where these proportions come from

Adapted from Anne-Marie Faiola's lemon linear swirls: her olive, rice bran and sweet almond oils with the palm and palm kernel replaced by more coconut oil, cocoa butter and shea butter, fresh lemon juice and zest at thin trace, and annatto, cocoa and white thirds swirled in a slab and gelled. We use a 31 % lye solution so the white stays clear of glycerin rivers in a full gel, count the lemon's citric acid in the lye, and cut her scent from more than 7 % of the oils to 3 %.

Formulation adapted from Pure Soapmaking by Anne-Marie Faiola (Storey Publishing, 2016). The method and notes are ours.

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